Solutions for a Roof over your Head

The growth of the infrastructure industry in India has fuelled a healthy demand for pre-engineered buildings (PEB). PEB buildings are pre-fabricated steel frames or beams designed and manufactured in the factory of the PEB supplier; and eventually assembled at the site of construction. The steel structures or beams are formed by welding steel plates together. These are then bolted together to form the entire frame of the prefabricated metal buildings.

This new technology is quite prevalent in the west. However, PEB in India has also caught on and is well on the way becoming a standard in Indian constructions; and growing at 30%. One of the pioneers and foremost names in manufacturing companies of PEB is Interarch Buildings. With a presence in India since 1984, Interarch is a most respected PEB manufacturer in the country. Apart from prefab buildings, Interarch is also known for their path-breaking innovation in metal roof and wall systems, under the brand name of TRACDEK. A metal roof is made from metal piece, or tiles; and can be applied over an existing roof. The same material used for metal roofs can be used for siding as well. Interarch’s metal roofing and false ceiling have widespread application in residential and commercial buildings.

The advantages of the metal roofing are:

1. Durability: Metal roofing is far more durable than conventional mortar roofs, sometimes up to 100 years. These can be coated with special paint to minimize fading, shedding dirt and resist the growth of fungus. TRACDEK® from one of the top profile sheeting companies in India, is manufactured in a high quality Galvalume® steel, galvanized steel and aluminum with organic coatings for long life; even in coastal areas where the salty air results in higher corrosion.

2. Metal rooftops with coatings, colors and patterns offer extensive design flexibility. TRACDEK is available in Hi-Rib, Klippon and SS-2000 profiles.

3. There is no denying the strength of metal roofing. It is the most lightweight roofing product - a crucial benefit in seismic areas like India. This also reduces the load on the main PEB structure. TRACDEK® is known for its excellent ability to withstand excessive load.

4. 75% of heat enters a house from the roof and only 25% from the walls due to direct and longest exposure to solar radiation. This heat is absorbed by the roof and the house ceiling that causes the temperature to rise within the house. Consequently, air-conditioning is required to cool down the living space. Metal roofs reflect heat effectively, thus minimizing heat of absorption.  TRACDEK roof systems can be effectively used in combination for optimal thermal characteristics, leading to lowering of air conditioning costs.

5. In addition, metal roofs are fire resistant and environmental friendly. Like all Interarch’s steel buildings, the TRACDEK roof and wall system too is 95% recyclable.

Innovation in technology and design, couple with quality construction has made Interarch one of the top metal construction companies in India. It ranks topmost among the prefabricated structures manufacturer with numerous prestigious projects for satisfied clients.

Giving India Global Perspectives in PEB

Seimens India Limited, West Bengal. Indospace Development Pvt. Ltd., Tamil Nadu. Goodrich Auto engineering Pvt. Ltd., New Delhi. MAT Brakes India Pvt. Ltd., Haryana. What do these brands have in common? All these companies are the prestigious clients of one name, Interarch Buildings. Apart from prestigious projects like the passenger terminal building at the Indira Gandhi International Airport Terminal 3, New Delhi, and Interarch has many reputed clients in its portfolio. For example, Interarch has completed India's largest pre-engineered building covering almost 80,000 square meters for Fiat India Pvt. Ltd. in Maharashtra. Interarch is a brand synonymous with pioneering pre-engineered metal building systems in India.

Interarch Buildings is India’s top PEB manufacturer. The company has the distinction of reshaping the market for pre-engineered buildings. At a time when the logistics and construction industry was governed by traditional methods of building, Interarch was the trailblazer in providing technologically advanced prefabricated metal buildings. From metal ceilings to blinds to entire pre-engineered steel buildings in India; Interarch has been a knowledge and industry leader. The company is also known for its radically progressive metal roof and wall systems. In fact, Interarch’s brand of highly sophisticated advanced roofing system, TRACDEK, finds widespread applications in many pre-engineered buildings across India.

Very simply, a PEB structure or pre-fabricated building is a type of building that consists of several factory-built components that are assembled on-site to complete the unit. Some commonly used prefab materials include steel frames for structures, panels made of wood, cement, gypsum and other materials for floors, walls and ceilings, factory-made doors, windows and ventilators. Widely accepted in the west, PEB in India is still in a nascent stage. Most pre-engineered steel buildings are commercial buildings using prefab wall panels, ceiling panels, plasterboards and flooring systems. Applications in residences are still very low. Interarch Buildings introduced India to the advantages of prefab buildings. Reduction in construction time, improved quality and energy-efficiency are the key benefits of pre-fabricated steel buildings. Though prefab materials are 15-20% more costly than the traditional ones, overall buildings costs are lower. Thus, demand is gradually increasing; residential steel buildings are also becoming increasingly popular as commercial steel buildings. Steel buildings are those that have pre-fabricated metal structures fabricated with steel for the internal support and for exterior cladding. Many builders have now turned towards prefab technology to deliver superior constructions.

With the setting up of its manufacturing plants, Interarch is the first company to provide 360 degree solutions for prefab buildings India. The first manufacturing facility was set up at Greater NOIDA, Uttar Pradesh. The second unit is at Uttarakhand, Interarch’s flagship manufacturing facility. This is also is the only plant of its kind in India to have heavy-steel structure manufacturing capabilities. The third plant in Chennai (Unit 3) is an ancillary unit while the company’s fourth facility is at Uttaranchal.

Interarch Buildings is the single largest turnkey PEB supplier in India. It is the foremost company to bring in internationally-acclaimed PEB know-how to Indian shores; and has successfully delivered more than 3000 pre-fabricated metal buildings in India.

Interarch Buildings: Building a future India

The success of any business depends on how cost effective it is to run and how effective is the product for the consumer. Both these factors deliver extremely positive results as far as pre-engineered steel buildings are concerned. This is one of the prime reasons for their success and also the entry of various enterprises in the segment.

One of the pioneers in the field of pre-engineered buildings in India is Interarch Buildings. The company based out of Noida in Uttar Pradesh has been in the business of creating steel structures and commercial steel buildings for over three decades now. They have a highly qualified team and that coupled with the enormous experience, Interarch has been able to run one of the foremost PEB manufacturing facilities in India.

Interarch was one of the first movers in the world of pre-engineered buildings. They understood the scope of these steel structures long before anyone. Over the years they have consolidated their position in the market and expanded their base of operations enormously. They have manufacturing facilities and regional offices across the country. Interarch is in fact the first choice for buyers of PEB structures.

Expanding their product range, Interarch also entered the market for medal roof and wall systems in the early 90’s. They are highly economical and became an instant success. Interarch provides these roofing systems in various lengths and types. The variety available makes them an easy choice for the buyers.

The growth of the pre-engineered buildings market lead to a sudden spurt in the number of companies involved in the business. But, being a highly technical and ever-evolving industry, not many were able to cope with it. Historically, pre-engineered buildings took shape and gained popularity in the west. The concept was adapted in India later seeing the cost effectiveness of these structures. They last long and are faster in construction. This cut input cost for enterprises and thus, PEB structures became a hit. But, these structures rely a lot on technology. Most of their designs are made on computers and evolve with changes in technology. In fact, it is this technical expertise, which is important in the cost saving element of pre-engineered buildings.

PEB structures are cost effective because they last longer and are cheaper to make. This cost reduction in construction can be attributed to less usage of raw materials like steel. Now, optimum utilization of steel can only be achieved if the designs are proper. In such a case these structures can be as much as 30% more cost effective than regular structures.

This is where experience and expertise comes into play. Interarch Buildings use the latest technology and designs in the construction of pre-engineered buildings. They have an in-house team of experts who deal with design, manufacturing, logistics, supply and project execution. Optimization of a building’s function and efficiency is what Interarch Buildings pride themselves for.

While, the pre-engineered buildings market is one that is growing and will continue to grow, it needs companies like Interarch Buildings in order to put India on the world map. It is with the help of Interarch Buildings then India can move towards a sustainable future for commercial and residential structures.

Advantages of Pre Engineered Steel Building - Interarch Buildings

A roof over your head is one of the biggest aspirations of most people. However, the roof has evolved from being a mere shelter to much more, especially in the case of real estate and industrial applications. Today, the roof is a crucial aspect of any construction; and plays a multi-utility role. In addition to the roof playing an important role in allowing daylight and natural ventilation, it can also be customized to help in rainwater harvesting and generating solar power. India’s construction boom has had a positive impact on the roofing sector not just in terms of volumes but also in terms of innovation and technology; where Interarch Buildings played a key role in shaping the market.

One of the key factors that have given an immense fillip to advanced roofing and cladding products is the growth of the pre-engineered buildings and the PEB industry. Experts estimate the metal roof and wall systems market at about 800 Crores. In India, the sunrise industries of infrastructure and automobile have provided a major boost to the roofing industry. Asbestos and galvanized steel sheets dominate the traditional market. It is in this scenario that Interarch Buildings introduced technically advanced products that are quick to install, without compromising on quality and aesthetics.

As early as 1992, when the industry was still at a nascent stage, Interarch Buildings pioneered sophisticated and insulated engineered metal roof and wall systems in India under the brand name of TRACDEK®. This roofing system uses zinc-aluminum coated insulated steel as opposed the conventional asbestos roof. The company was already a trailblazer in the pre-engineered steel buildings industry in India: TRACDEK® consolidated Interarch’s leading position. Since then, Interarch has been the leading manufacturer and PEB structure provider in many iconic and prestigious projects.

Interarch’s TRACDEK® metal roofing can be used across wide spectrum of steel structures, from industrial buildings like factories and warehouses; commercial constructions like malls and offices and even residential developments. The TRACDEK® roof system is versatile and lends itself for use as a single roofing system or in conjunction with other advanced multi-layered systems. This enables the company to customize the roof accordingly to specific requirements; and provide optimal thermal and acoustic characteristics. It is available in a ribbed and flat panel finishes enable a variety of different finishes for roofing and cladding. Asbestos, used in conventional roofing consists of carcinogenic material, is of low tensile strength and cracks easily. The TRACDEK® alloy coated roofing excellent atmospheric resistance in a wide range of climates like those in India. Today, TRACDEK® is the roofing of choice for many developers and customers alike.

It is not only in the roofing industry that Interarch has proven its mettle. Thanks to its first mover status in prefabricated steel buildings, Interarch is a respected brand in the field today. With its own manufacturing facilities across four locations, Interarch Buildings is the only leading an end-to-end solution provider of cutting-edge prefabricated metal buildings in India.