India’s Largest Pre Engineered Building Delivered by Interarch

Interarch, india’s top pre engineered buildings (PEB) company in india, designed & engineered, manufactured and delivered largest clean span building in india for Ultratech Cement Ltd in Rawan, spread over an area of 35,000 Sqm.

Interarch’s scope of work also included design and engineering, fabrication, supply and logistic of 4 clear-span buildings 62m, 85m, 95m, and 99.8m in Rawan, Chhattisgarh.

On the basis of customer needs and functional usage, Interarch’s expert design & engineering team proposed and open web portal frame structure for the 99.8m clear span building using CHS sections & other three buildings in built up sections. The building was designed for the seismic zone 3 and IS 800:2007. The loading design has been applied to the structure in accordance with IS-875.

The pipe structure once completed will be one of the biggest milestones in Interarch’s recent history.

Once erected, the building will be 99.8m wide & 353m long, with a clear height of 24m at the peak.

Interarch certified builders and employees had to work under very stringent quality & safety conditions in line with the international standard to achieve many challenges at the site. The erection of the 99.8m clear span building was done near 3 operation conveyer belts surrounded by heaps of coal. Dust in the environment and lack of space to erect the building caused a lot of difficulties to the erection team. Interarch team had to construct a cross over bridge, constantly spray water to keep the dust settled. All workers wore face masks and safety goggles to tackle the dust.

Interarch deployed almost 15-20 dedicated safety and quality engineers at site to ensure the highest standards of safety and quality controlled execution. The total time taken for erection of the building was 6 months.

The developing interest of Pre-Engineered Buildings

In present context, the use of Pre-engineered Buildings has turned into an across the board pattern. These structures are developed remembering the aesthetic worth, cost, adequacy, sturdiness, and quick development. The idea of PEB in India has been effectively executed; this is a standout amongst the most savvy, rapid and cheap approaches to set up a solid building. In this way, the alternative is incredible as far as residential homes, Industrial zones, workplaces, showrooms and others. These structures offer quick development at the least cost.

There is an extensive variety of various types of pre-fabricated buildings which are offered including truss and segments, entry, multi-story structures and exceptional pre-designed mezzanine floors. These days, there are various alternatives accessible in pre-built structures in custom sizes with extra encircled openings, appealing hues, windows and rooftop expansions, mansard and parapet dividers, reflective or thermal insulation, sky facing windows and vents and others.
According to the prerequisites of the clients, pre-fabricated steel buildings can be designed and manufactured quickly. The significant purpose behind the spurt in development conditions of these pre-built structures is the minimal effort, relatively lesser time of construction and environment-accommodating development and so on.
For pre-fabricated steel buildings, no welding is crucial and it can be developed at confounded regions, where power is not accessible. However, here the role of architect in carrying forth planning and designing of pre-engineered steel structures is essential.

These Pre-engineered steel buildings are guaranteed to get by with the most serious climate conditions and are requested in a scope of reason ranges including business structures and sheds, stockrooms and cold storages, multi-story structures, fuel station shelters and huge retail store outlets.

The idea of Pre-designed steel buildings shapes a remarkable position in the development business as preferably satisfying the requirements of current Engineering Industry. Among a large group of manufacturers, Interarch Building Items Pvt Ltd has risen as a figured name. The firm started its operations in the year 1984, and spearheaded high-end metal interior product market in India. Interarch has been the principal mover in India, right from metal roofs, to blinds, metal material to pre-designed business and private structures.

Throughout the years, Interarch has picked up a main position in the area of conveying turnkey Pre-Built Steel Development Arrangements with coordinated offices for configuration, fabrication, logistics, supply and venture execution abilities. Working in close relationship with the business pioneers in venture improvement and development, Interarch holds specialization in giving backing to basic modern, business and foundation ventures.

Pre-engineered buildings vs. Conventional buildings

Over the years, pre-engineered buildings have become extremely popular. They are being used extensively in construction and are preferred over other forms of construction. There are various reasons, which make PEB buildings a far more popular option.

For starters, pre-engineered metal building systems are fabricated making the best possible use of available raw materials and manufacturing facilities that can deliver the structural and design requirements.

Among the various PEB structure manufacturers in the market today, Interarch Buildings is one of the oldest and most trustworthy. The group has been in the market for over 30 years and grown with time. They have seen the technological advancements and been the pioneers in adapting them and changing the face of pre-engineered buildings in India.


Technology in fact has played a vital role in the popularity of pre-engineered structures. These buildings have become far more sophisticated with the advent of computer aided design technology and the advances in the field of manufacturing and raw materials availability.

Pre-engineered metal buildings are known for the efficient use of raw materials. They are about 30 percent lighter and use steel much more efficiently than conventional steel buildings. This in turn reduces the construction cost and margins to PEB structure manufacturers. Pre-engineered steel building suppliers are also able to meet most delivery deadlines much more easily. Once sanctioned prefabricated steel buildings take about 6 to 8 weeks in delivery time, on the other hand conventional steel buildings require a minimum of 20 to 26 weeks. This time is saved enormously became of the design facilities available to pre-engineered structures. Because of computer aided design programs, software, and internationally prevalent designs, the time required to finalize the design for pre-engineered buildings is far less than that required in the conventional process.
                                                                      

Pre-engineered buildings not only provide comfort and speedy construction options, these structures are safer as well. The low weight flexible frames used in their construction offer higher resistance to seismic forces as opposed to the heavy weight structures used in conventional buildings, which are not that resistant to the effect of seismic forces.

The process of using pre-engineered structures is popular both in commercial and residential steel buildings.

Interarch Buildings through its years in the industry has developed some of the most credible pre-engineered structures in the country. The fact that they are a complete solution firm does not just instill confidence in the buyer but also makes the job a lot easier for them. Interarch has facilities for design, manufacturing, logistics, supply and project execution. They are a one stop destination and provide a complete solution for the construction of PEB buildings.

The market for pre-engineered steel buildings is a global one. The list of PEB companies is vast and most of them tend to have a global presence. This global presence also helps in the exchange of technologies and ideas and the delivery of a quality product. It is thus, safe to say that with changing times and technological advancements, this is an industry that is only bound to grow.

Solutions for a Roof over your Head

The growth of the infrastructure industry in India has fuelled a healthy demand for pre-engineered buildings (PEB). PEB buildings are pre-fabricated steel frames or beams designed and manufactured in the factory of the PEB supplier; and eventually assembled at the site of construction. The steel structures or beams are formed by welding steel plates together. These are then bolted together to form the entire frame of the prefabricated metal buildings.

This new technology is quite prevalent in the west. However, PEB in India has also caught on and is well on the way becoming a standard in Indian constructions; and growing at 30%. One of the pioneers and foremost names in manufacturing companies of PEB is Interarch Buildings. With a presence in India since 1984, Interarch is a most respected PEB manufacturer in the country. Apart from prefab buildings, Interarch is also known for their path-breaking innovation in metal roof and wall systems, under the brand name of TRACDEK. A metal roof is made from metal piece, or tiles; and can be applied over an existing roof. The same material used for metal roofs can be used for siding as well. Interarch’s metal roofing and false ceiling have widespread application in residential and commercial buildings.

The advantages of the metal roofing are:

1. Durability: Metal roofing is far more durable than conventional mortar roofs, sometimes up to 100 years. These can be coated with special paint to minimize fading, shedding dirt and resist the growth of fungus. TRACDEK® from one of the top profile sheeting companies in India, is manufactured in a high quality Galvalume® steel, galvanized steel and aluminum with organic coatings for long life; even in coastal areas where the salty air results in higher corrosion.

2. Metal rooftops with coatings, colors and patterns offer extensive design flexibility. TRACDEK is available in Hi-Rib, Klippon and SS-2000 profiles.

3. There is no denying the strength of metal roofing. It is the most lightweight roofing product - a crucial benefit in seismic areas like India. This also reduces the load on the main PEB structure. TRACDEK® is known for its excellent ability to withstand excessive load.

4. 75% of heat enters a house from the roof and only 25% from the walls due to direct and longest exposure to solar radiation. This heat is absorbed by the roof and the house ceiling that causes the temperature to rise within the house. Consequently, air-conditioning is required to cool down the living space. Metal roofs reflect heat effectively, thus minimizing heat of absorption.  TRACDEK roof systems can be effectively used in combination for optimal thermal characteristics, leading to lowering of air conditioning costs.

5. In addition, metal roofs are fire resistant and environmental friendly. Like all Interarch’s steel buildings, the TRACDEK roof and wall system too is 95% recyclable.

Innovation in technology and design, couple with quality construction has made Interarch one of the top metal construction companies in India. It ranks topmost among the prefabricated structures manufacturer with numerous prestigious projects for satisfied clients.

Giving India Global Perspectives in PEB

Seimens India Limited, West Bengal. Indospace Development Pvt. Ltd., Tamil Nadu. Goodrich Auto engineering Pvt. Ltd., New Delhi. MAT Brakes India Pvt. Ltd., Haryana. What do these brands have in common? All these companies are the prestigious clients of one name, Interarch Buildings. Apart from prestigious projects like the passenger terminal building at the Indira Gandhi International Airport Terminal 3, New Delhi, and Interarch has many reputed clients in its portfolio. For example, Interarch has completed India's largest pre-engineered building covering almost 80,000 square meters for Fiat India Pvt. Ltd. in Maharashtra. Interarch is a brand synonymous with pioneering pre-engineered metal building systems in India.

Interarch Buildings is India’s top PEB manufacturer. The company has the distinction of reshaping the market for pre-engineered buildings. At a time when the logistics and construction industry was governed by traditional methods of building, Interarch was the trailblazer in providing technologically advanced prefabricated metal buildings. From metal ceilings to blinds to entire pre-engineered steel buildings in India; Interarch has been a knowledge and industry leader. The company is also known for its radically progressive metal roof and wall systems. In fact, Interarch’s brand of highly sophisticated advanced roofing system, TRACDEK, finds widespread applications in many pre-engineered buildings across India.

Very simply, a PEB structure or pre-fabricated building is a type of building that consists of several factory-built components that are assembled on-site to complete the unit. Some commonly used prefab materials include steel frames for structures, panels made of wood, cement, gypsum and other materials for floors, walls and ceilings, factory-made doors, windows and ventilators. Widely accepted in the west, PEB in India is still in a nascent stage. Most pre-engineered steel buildings are commercial buildings using prefab wall panels, ceiling panels, plasterboards and flooring systems. Applications in residences are still very low. Interarch Buildings introduced India to the advantages of prefab buildings. Reduction in construction time, improved quality and energy-efficiency are the key benefits of pre-fabricated steel buildings. Though prefab materials are 15-20% more costly than the traditional ones, overall buildings costs are lower. Thus, demand is gradually increasing; residential steel buildings are also becoming increasingly popular as commercial steel buildings. Steel buildings are those that have pre-fabricated metal structures fabricated with steel for the internal support and for exterior cladding. Many builders have now turned towards prefab technology to deliver superior constructions.

With the setting up of its manufacturing plants, Interarch is the first company to provide 360 degree solutions for prefab buildings India. The first manufacturing facility was set up at Greater NOIDA, Uttar Pradesh. The second unit is at Uttarakhand, Interarch’s flagship manufacturing facility. This is also is the only plant of its kind in India to have heavy-steel structure manufacturing capabilities. The third plant in Chennai (Unit 3) is an ancillary unit while the company’s fourth facility is at Uttaranchal.

Interarch Buildings is the single largest turnkey PEB supplier in India. It is the foremost company to bring in internationally-acclaimed PEB know-how to Indian shores; and has successfully delivered more than 3000 pre-fabricated metal buildings in India.