The age of pre-engineered buildings

It is the age of convenience. These days’ time is scare and projects needs to be completed within unimaginable deadlines. But, even then no compromise on quality is acceptable. This mixture of immediate deadlines, cutting production costs, increasing profits and maintaining quality has lead to the popularity of pre-engineered buildings (PEB). And, one of the leading PEB building suppliers in India is Interarch Buildings.

Interarch Buildings has been in the business of creating pre-engineered steel buildings for over two decades. They have an extremely skilled and experienced staff that works on everything from the design elements to raw material sourcing. They have been the pioneers in the field of PEB buildings in India and introduced various trends.

There are various factors that have made pre-engineered buildings popular and got various companies interested in the business, speed and cost effectiveness being the two most prominent ones.

One of the primary factors that lend speed to the construction of prefabricated metal buildings is their computerized designs. These designs are easy to formulate and can be easily picked from an already existing database for prefabricated steel buildings. They are also cost effective and are thus, increasingly preferred for commercial steel buildings. Low cost of raw materials, and add to that the cheap maintenance costs. These factors make pre-fabricated structures extremely cost effective. They are also long lasting, which further makes them an extremely profitable venture.

Various big companies worldwide are going in for PEB buildings. One of the most notable examples of pre-engineered buildings used in the commercial space is that of McDonalds. The fast food chain has a set design that is followed across the globe. Their restaurants have the same feel and décor whether one sits down to enjoy a burger in New Delhi or New York. McDonalds has been able to achieve this uniformity and speed in construction because of pre-engineered structures.

Pre-engineered buildings are also very popular as warehouse options for companies. Goods worth lakhs are stored in the warehouses of companies. Thus, it is imperative that these storage units are durable. The materials used in the construction of pre-fabricated buildings make them an extremely durable option. Also, care is taken while construction that no corrosive elements are used.  Pre-engineered structures have gained popularity in both commercial and residential construction and Interarch Buildings has been leading this revolution. But, apart from the art of creating PEB buildings, Interarch also specializes in various other elements of construction. Another notable feather in their cap is false ceilings. These ceilings have become a regular feature in most constructions today and impart an air of elegance to the design.

The strong back-end team of Interarch Buildings and the experience of creating numerous pre-engineered buildings in India have made it a formidable force in the segment. And, with the list of PEB companies in India all set to increase and prosper further, there is a lot that other PEB manufactures can learn from the works of Interarch. It is after all an industry that is making millions for its promoters.

Building trust on foundations of steel

Pre-engineered buildings are portions of a building that are built in the factory, and ultimately assembled to build an edifice. The parts, which are assembled prior to the final on-site assembly, are referred to as prefabricated, and steel is the most commonly used component in a PEB structure. Prefabricated metal buildings offer the benefits of being less costly than traditional masonry construction, flexibility of design, durability and more environmentally friendly. In India, the technology was first introduced by top PEB structure manufacturer, Interarch Building products Pvt. Ltd. in a market that was still unorganized and dominated by traditional building methods.

Interarch’s prefabricated steel buildings have found widespread application in industries such as hotels, warehouses, factories, aircraft hangars, cold storages, workshops, stadiums, supermarkets, malls and multi-level car parks and even high-rise residential buildings. This is evident from the company’s remarkable list of satisfied client portfolio. The Indira Gandhi International Terminus 3 of the Delhi airport is a case in point.

What makes Interarch prefabricated metal buildings so popular?

Apart from timely delivery and completion of projects, certified project managers and builders and superior quality, Interarch provides state-of-the-art technology with 360-degree solutions customized to client needs.

The steel structures within Interarch’s pre-engineered steel buildings are what impart the metal buildings with their unique qualities of speed and flexibility. This system consists of factory-fabricated steel columns and beam segments that are eventually bolted together at the site of the construction. The columns and beams are pre-fabricated through I-section portions that have an end plate with holes for bolting at both ends. There are five main types of structural components that make up the steel frame of prefabricated metal buildings - tension members, compression members, bending members, combined force members and their connections. Each of these members have their own structural application. The connections join these members together, ensuring they function as one unit, and are what finally bring entire building together.

A special kind of metal, structural steel is used as the construction material for the skeletal steel structures. This structural steel is manufactured in a specific shape or cross section, with certain chemical compositions and mechanical properties. Having pioneered the very concept of PEB in India, Interarch now manufactures the best quality of structural steel systems in their state of the art manufacturing plants in Uttarakhand and Tamil Nadu. An Interarch steel building also offers the added benefits of weather-tight roof and wall coverings with accessories for maintenance-free exteriors.

Interarch Buildings started their operations in India way in 1984, when the industry was still unaware of the advantages of commercial steel buildings. Interarch has been instrumental in playing a crucial role among industry leaders to develop and popularize the PEB technology in the Indian market. The company has successfully completed over 5000 metal building and structures in India, from the planning to the completion stage. Interarch Infrastructure has been recently constituted as a subsidiary of the parent company, to cater to the demand of large projects and heavy steel application.

Nature’s calling, pre-engineered buildings

Technology and innovations are a constant. They are meant to make life better. Also, in today’s world preservation of nature and natural resources is becoming increasingly paramount. Technology here is also expected to make the task of preservation a reality.

In view of these needs, the world of construction has created pre-engineered buildings. The structures are erected using the best available inventory in a fashion that structural and design elements are not compromised. Pre-engineered building (PEB) suppliers accomplish this task with the help of latest manufacturing techniques.
Interarch Buildings is one of the leading PEB structure manufacturers in India. Some of the biggest corporate houses in India, including the likes of Asian Paints and Grasim Industries, have chosen Interarch as their building partner. With over three decades of experience, Interarch has introduced various new concepts in the pre-engineered segment in India. They collaborate with the best in the business and their properties are examples of perfection. Interarch is thus, the market leader in this segment with a huge margin.

Adequate knowledge of structural engineering is crucial while designing a pre-engineered building. The difference between an efficiently designed prefabricated metal building and an inefficient one is shown in costs. Efficiency in design and construction can reduce the weight of a PEB structure and make it lighter in comparison to conventional steel structures. This difference in weight ultimately results in cost reduction. It also makes for efficient use of natural resources and elements that are available in limited supply in nature. Interarch Buildings have appointed the best minds in the business and are able to achieve the desired results.

Another notable feature of commercial steel buildings and other PEB structures is their long lasting nature and low maintenance costs. These buildings are supplied with high quality paint systems for cladding. Also the steel used is selected to suit ambient conditions on site. This increases the durability of the buildings. The lesser the need to replace and discard building components, the healthier is nature. After all, any sort of construction does add to pollution.

PEB structures are more compatible to nature as compared to conventional buildings. There are various reasons for it. The construction of pre-engineered buildings produces less construction waste. This method of construction if properly followed results in reduced production of greenhouse gases. The material used in construction also becomes important. For instance, Interarch Buildings use low volatile organic compound paints for construction. These materials are recyclable and pollution free. Thus, even when these buildings need to be brought down, they do not produce industrial waste. And, most of the accumulated stuff can be recycled. Interarch in fact employs various other methods that help in energy conversation. They use natural ventilation systems. This reduces the heat transfer and keeps the temperature in check, thus, reducing the need for electricity.

All in all, pre-engineered buildings are a boon for the conservation of energy and nature. At the same time, since these structures are cost efficient and long lasting, their demand is increasing many folds. And, this growing demand is being answered by Interarch Buildings, a company that has held the first mover advantage in this sector for long.

Pre-engineered Building in India of Steel

The concept of pre-engineered buildings (PEB) has taken the construction industry by storm. Though quite prevalent in the west, PEB buildings, it is still in a nascent stage in India. Interarch Building Products Pvt. Ltd. is credited with having broken new ground with pre-engineered steel buildings in India. The company started its operations three decades ago with high-end metal interiors. Today, it is the country’s foremost pre-engineered metal building systems manufacturer and supplier. Steel buildings are slowly gaining momentum. But why should steel buildings be given preference, is the most comely asked question. Here is why.

New Frontiers
Earlier steel buildings and pre-engineered structures followed basic designs, and were largely used in commercial applications. Nowadays, designs and styles are evolving to more complex avatars; but what remains is the ease of assembly that a steel building affords. Interarch is India’s most preferred PEB structure manufacture, providing solutions for any kind of steel structure construction. The possibilities of steel buildings are endless, and Interarch uses its advanced know-how to customize prefab steel buildings to diverse applications and styles.
Cost-effective Construction
With the introduction of prefab steel buildings, Interarch has shown the industry a cost-effective method of construction. The metal, usually steel, is manufactured and casted at Interarch plants at a fraction of the cost of conventional materials like wood, bricks and cement. Interarch’s completed PEB buildings are fitted with their patented metal roofing systems. These are crucial in bringing down heating and cooling costs substantially. Moreover, the metal is not prone to damage by insects and termites. This is turn brings down maintenance costs in the long term.
Faster Construction
Steel can be prefabricated. Pre-engineered metal building systems usually comprise of steel frames made at the factory and later assembled at the construction site. Naturally this saves precious time and labour costs. Interarch is known for its aesthetically inspired impressive pre-engineered steel buildings, successfully completed for a variety of reputed clients.
Demonstrated durability and strength
Steel has highest strength to weight ratio compared to all other building materials. This means that despite being lightweight, pre-engineered structures are stronger and very durable. It is also non-combustible and so is fire-resistant. Interarch metal systems are tempered to withstand seismic and wind ravages; and resistant to mold, mildew and corrosion.
Green future
Pre-engineered buildings steel buildings by Interarch are completely safe for occupants as they protect from wind, hurricanes and tornadoes they are also earthquake resistant and there is no risk even if quakes occur at high intensity on the Richter scale. Moreover, Interarch pre-engineered metal building systems can be altered or expanded even after completion. The original end wall panels can be changed whenever the need arises.
Single source assurance.

Interarch offers 360-degree solutions for PEB requirements. This means there is a single window of involvement without multiple vendors. In case of a problem, there are less hassles, and no passing the buck.

Complemented by stringent quality standards, an impeccable track record and solid reputation, the company is among the most preferred pre-engineered building suppliers in India.

Prefabricated Structures Manufacturers in India

PEB in India is the new phenomenon to hit the infrastructure and construction industries in a big way. The boost of these sectors and consequent action on the realty front has ensured that prefabricated metal buildings are not just here to stay but are the future of the industry. It has emerged as the alternative to conventional building methods, as is validated by the 33% market share of prefab buildings.

In India: the pioneering company for Pre- engineered buildings is Interarch Buildings. Commencing operations in India in 1984, Interarch today is one of the top-notch profile-sheeting companies and prefabricated structures manufacturers in India. Today, Interarch is a leading turnkey solution provider; from a false ceiling to metal roofing, blinds to steel structures and PEB building. The company has invested in its own integrated facilities for design, manufacture, logistics and project execution for pre-engineered steel buildings. The company holds a lion’s share of the market; and is a most respected and valued PEB supplier in the country.

The greatest challenge for PEB in India is the lack of awareness, followed by rigidity to change, besides the cost factor. The conversion is slow; since the prevalent perception is that conventional methods of construction are cheaper and better. While it is true that PEB is more expensive, in the long run the compounded advantages definitely outweigh the cost factor. In the last decade, there has been significant shift towards prefab buildings and use of steel structure. Interarch has played a path-breaking role as educator, informer as well as a pioneer of PEB solutions. PEB has now found increased application industrial construction like warehouses, factories, airport hangars, cold storage, supermarkets, stadium and even high-rises.

Interarch Buildings offers the advantage of design flexibility complemented with all the benefits of superior quality and durability. Its PEB steel buildings, in keeping with global standards, are also far more eco-friendly than normal masonry construction. It allows for easy integration of all traditional materials like timber, brickwork and glazing in an optimized design. Weather-tight roofing and wall coverings come with accessories for maintenance-free exteriors. Pushing the envelope to deliver excellence, Interarch Buildings today stands tall as top manufacturing companies PEB in India.

In 1992, Interarch pioneered TRACDEK, Colour-coated, engineered metal roof and wall systems in India. In 1984 Interarch introduced TRAC range of metal and Glass Reinforced Gypsum ceilings are specially designed for the Indian market. TRAC set the trend for contemporary technology-driven roofing design, making Interarch one of the top metal construction companies in the country.

Increased cost of steel and shortage of skilled labour are also some of the hurdles. While steel prices are governed by market fluctuations, Interarch proactively runs regular training programmers to address the paucity of trained workers. Already the leading PEB manufacturer, Interarch Buildings has recently won prestigious projects to add to its impressive client portfolio. The company has added a separate division to cater to the demands of heavy engineering and large infrastructure projects.

Growing popularity of PEB Buildings

The world is evolving each day. Technology that was new yesterday could soon become obsolete. In this age of change and evolution, the construction business is seeing new techniques being introduced every day. Amongst all the trends prevalent in the market that of pre-engineered buildings is one that is becoming increasingly popular and convenient.

Internationally, PEB buildings are known to hold about 70 percent of market share in the United States. In India too, the trend of residential and commercial steel buildings is growing leaps and bounds.

One of the most reputable PEB structure manufacturers in India is Interarch Buildings. Following international trends and designs, Interarch has helped in the growth of prefabricated steel buildings in India.

Pre-engineered metal building systems are used worldwide in the construction of various entities. Their lightweight, effectiveness of the structure and convenience in construction are just some of the reasons for their popularity. Metal buildings are used across domains, be it industrial, recreational, commercial or military and aircraft facilities. In fact complex constructions like trade centers and sports stadiums also make use of pre-engineered structures.

Industrial construction is a vast field. The variety of structures build is massive and they are complex at the same time. Warehouses are one of the fundamental industrial structures. They are generally gigantic and the most important requisite for them is durability. Warehouses store tons of goods for companies and the preservation of the material in the condition, it was bought is of paramount importance. This is where PEB structure manufactures hold an edge. These structures are sturdier and offer a protective cover from a lot of elements of nature.

Similarly, institutional construction also provides a challenge, but of a different nature. The focus during the construction of schools, sports halls, hospitals and theaters is more on the architecture and design of the structure. Here, the advantage for pre-engineered steel buildings suppliers is the advancements in technology, since PEB buildings make use of technology in designing. Through available software’s and pre-loaded programs, designs and patterns for buildings can be finalized in no time. United States being the first mover in the PEB buildings sector has numerous designs to offer and pre-engineered buildings in India make use of a lot of these designs and patterns.

In the aviation and military fields, the element of strength comes to the fore. The value of aviation material and importance of military establishments make these structures extremely crucial to protect. PEB buildings offer more resistance and strength than normal structures. They are therefore increasingly preferred in the construction of aircraft hangers, residential barracks, administrative buildings, etc.

The list of PEB companies is growing each day in India. The growth of the sector and numerous opportunities it offers has got a lot of players interested. But, currently there aren’t many pre-engineered building suppliers with the reputation and expertise that Interarch Buildings provide. And, considering the technical know-how that is required in the successful construction of prefabricated metal buildings, the Indian market has a lot to learn from Interarch Buildings.

Multi-Level Pre Engineered Steel Buildings for Process Industries

Multi-level Process PEB Structure demands the use of heavy and durable yet strong materials. Steel, by virtue of its high strength to weight ratio enables large spans and light weight construction. Taller buildings also face higher wind loads, and hence steel being flexible, allows the building to move and deflect with the wind forces, rather than making it rigid like concrete.

 Interarch's Multi storey Pre-engineered steel buildings have unmatched benefits like:

·         High strength to volume/mass ratio.

·         Speed in construction and time saving in comparison to RCC, resulting in early return on investment.

·         Steel frames are lighter in weight in comparison to RCC frame. Lighter foundations are required for steel buildings due to less weight than RCC resulting cost advantage over civil construction.

               

·         Occupies less space and can be designed for larger span/column free spaces, resulting greater coverage, this helps in large open office spaces and large auditoriums and concerts halls, etc.

               

·         Steel structures can have a variety of structural forms like braced frames and moment resistant frames suitable to meet the specific requirements of higher buildings.

·         Tall Building with steel allows more floors per total height of the building.            

Interarch recently designed, manufactured and executed a multilevel mezzanine structure of 6 storey and conveyor bridge above that with the total bridge length of 32 M for food processing plant near Pune.

The conveyor bridge is resting on steel structure and side of the other side on their RCC structure. Interarch design team has implemented a unique design for interface using Tekla software. Tekla 3D is used for superimposing the drawing given by the client in the model designed by Interarch and then identifying the exact locations of all the openings and their equipment.

The structure is a multilevel 6 storey mezzanine structure supporting various silos and equipment at various level of mezzanines. At the top level of the mezzanine, a conveyer bridge structure has been constructed at a height of 45.1 m from the ground, which is spanning 32 m. Major challenge during the erection of conveyer bridge structure which is spanning 32 m was the erection of complete assembly at a time. By using center of gravity from the tekla model of Conveyer Bridge, lifting points are provided to ensure perfect alignments and geometry during erection.