Solutions for a Roof over your Head

The growth of the infrastructure industry in India has fuelled a healthy demand for pre-engineered buildings (PEB). PEB buildings are pre-fabricated steel frames or beams designed and manufactured in the factory of the PEB supplier; and eventually assembled at the site of construction. The steel structures or beams are formed by welding steel plates together. These are then bolted together to form the entire frame of the prefabricated metal buildings.

This new technology is quite prevalent in the west. However, PEB in India has also caught on and is well on the way becoming a standard in Indian constructions; and growing at 30%. One of the pioneers and foremost names in manufacturing companies of PEB is Interarch Buildings. With a presence in India since 1984, Interarch is a most respected PEB manufacturer in the country. Apart from prefab buildings, Interarch is also known for their path-breaking innovation in metal roof and wall systems, under the brand name of TRACDEK. A metal roof is made from metal piece, or tiles; and can be applied over an existing roof. The same material used for metal roofs can be used for siding as well. Interarch’s metal roofing and false ceiling have widespread application in residential and commercial buildings.

The advantages of the metal roofing are:

1. Durability: Metal roofing is far more durable than conventional mortar roofs, sometimes up to 100 years. These can be coated with special paint to minimize fading, shedding dirt and resist the growth of fungus. TRACDEK® from one of the top profile sheeting companies in India, is manufactured in a high quality Galvalume® steel, galvanized steel and aluminum with organic coatings for long life; even in coastal areas where the salty air results in higher corrosion.

2. Metal rooftops with coatings, colors and patterns offer extensive design flexibility. TRACDEK is available in Hi-Rib, Klippon and SS-2000 profiles.

3. There is no denying the strength of metal roofing. It is the most lightweight roofing product - a crucial benefit in seismic areas like India. This also reduces the load on the main PEB structure. TRACDEK® is known for its excellent ability to withstand excessive load.

4. 75% of heat enters a house from the roof and only 25% from the walls due to direct and longest exposure to solar radiation. This heat is absorbed by the roof and the house ceiling that causes the temperature to rise within the house. Consequently, air-conditioning is required to cool down the living space. Metal roofs reflect heat effectively, thus minimizing heat of absorption.  TRACDEK roof systems can be effectively used in combination for optimal thermal characteristics, leading to lowering of air conditioning costs.

5. In addition, metal roofs are fire resistant and environmental friendly. Like all Interarch’s steel buildings, the TRACDEK roof and wall system too is 95% recyclable.

Innovation in technology and design, couple with quality construction has made Interarch one of the top metal construction companies in India. It ranks topmost among the prefabricated structures manufacturer with numerous prestigious projects for satisfied clients.

Giving India Global Perspectives in PEB

Seimens India Limited, West Bengal. Indospace Development Pvt. Ltd., Tamil Nadu. Goodrich Auto engineering Pvt. Ltd., New Delhi. MAT Brakes India Pvt. Ltd., Haryana. What do these brands have in common? All these companies are the prestigious clients of one name, Interarch Buildings. Apart from prestigious projects like the passenger terminal building at the Indira Gandhi International Airport Terminal 3, New Delhi, and Interarch has many reputed clients in its portfolio. For example, Interarch has completed India's largest pre-engineered building covering almost 80,000 square meters for Fiat India Pvt. Ltd. in Maharashtra. Interarch is a brand synonymous with pioneering pre-engineered metal building systems in India.

Interarch Buildings is India’s top PEB manufacturer. The company has the distinction of reshaping the market for pre-engineered buildings. At a time when the logistics and construction industry was governed by traditional methods of building, Interarch was the trailblazer in providing technologically advanced prefabricated metal buildings. From metal ceilings to blinds to entire pre-engineered steel buildings in India; Interarch has been a knowledge and industry leader. The company is also known for its radically progressive metal roof and wall systems. In fact, Interarch’s brand of highly sophisticated advanced roofing system, TRACDEK, finds widespread applications in many pre-engineered buildings across India.

Very simply, a PEB structure or pre-fabricated building is a type of building that consists of several factory-built components that are assembled on-site to complete the unit. Some commonly used prefab materials include steel frames for structures, panels made of wood, cement, gypsum and other materials for floors, walls and ceilings, factory-made doors, windows and ventilators. Widely accepted in the west, PEB in India is still in a nascent stage. Most pre-engineered steel buildings are commercial buildings using prefab wall panels, ceiling panels, plasterboards and flooring systems. Applications in residences are still very low. Interarch Buildings introduced India to the advantages of prefab buildings. Reduction in construction time, improved quality and energy-efficiency are the key benefits of pre-fabricated steel buildings. Though prefab materials are 15-20% more costly than the traditional ones, overall buildings costs are lower. Thus, demand is gradually increasing; residential steel buildings are also becoming increasingly popular as commercial steel buildings. Steel buildings are those that have pre-fabricated metal structures fabricated with steel for the internal support and for exterior cladding. Many builders have now turned towards prefab technology to deliver superior constructions.

With the setting up of its manufacturing plants, Interarch is the first company to provide 360 degree solutions for prefab buildings India. The first manufacturing facility was set up at Greater NOIDA, Uttar Pradesh. The second unit is at Uttarakhand, Interarch’s flagship manufacturing facility. This is also is the only plant of its kind in India to have heavy-steel structure manufacturing capabilities. The third plant in Chennai (Unit 3) is an ancillary unit while the company’s fourth facility is at Uttaranchal.

Interarch Buildings is the single largest turnkey PEB supplier in India. It is the foremost company to bring in internationally-acclaimed PEB know-how to Indian shores; and has successfully delivered more than 3000 pre-fabricated metal buildings in India.

Interarch Buildings: Building a future India

The success of any business depends on how cost effective it is to run and how effective is the product for the consumer. Both these factors deliver extremely positive results as far as pre-engineered steel buildings are concerned. This is one of the prime reasons for their success and also the entry of various enterprises in the segment.

One of the pioneers in the field of pre-engineered buildings in India is Interarch Buildings. The company based out of Noida in Uttar Pradesh has been in the business of creating steel structures and commercial steel buildings for over three decades now. They have a highly qualified team and that coupled with the enormous experience, Interarch has been able to run one of the foremost PEB manufacturing facilities in India.

Interarch was one of the first movers in the world of pre-engineered buildings. They understood the scope of these steel structures long before anyone. Over the years they have consolidated their position in the market and expanded their base of operations enormously. They have manufacturing facilities and regional offices across the country. Interarch is in fact the first choice for buyers of PEB structures.

Expanding their product range, Interarch also entered the market for medal roof and wall systems in the early 90’s. They are highly economical and became an instant success. Interarch provides these roofing systems in various lengths and types. The variety available makes them an easy choice for the buyers.

The growth of the pre-engineered buildings market lead to a sudden spurt in the number of companies involved in the business. But, being a highly technical and ever-evolving industry, not many were able to cope with it. Historically, pre-engineered buildings took shape and gained popularity in the west. The concept was adapted in India later seeing the cost effectiveness of these structures. They last long and are faster in construction. This cut input cost for enterprises and thus, PEB structures became a hit. But, these structures rely a lot on technology. Most of their designs are made on computers and evolve with changes in technology. In fact, it is this technical expertise, which is important in the cost saving element of pre-engineered buildings.

PEB structures are cost effective because they last longer and are cheaper to make. This cost reduction in construction can be attributed to less usage of raw materials like steel. Now, optimum utilization of steel can only be achieved if the designs are proper. In such a case these structures can be as much as 30% more cost effective than regular structures.

This is where experience and expertise comes into play. Interarch Buildings use the latest technology and designs in the construction of pre-engineered buildings. They have an in-house team of experts who deal with design, manufacturing, logistics, supply and project execution. Optimization of a building’s function and efficiency is what Interarch Buildings pride themselves for.

While, the pre-engineered buildings market is one that is growing and will continue to grow, it needs companies like Interarch Buildings in order to put India on the world map. It is with the help of Interarch Buildings then India can move towards a sustainable future for commercial and residential structures.

Advantages of Pre Engineered Steel Building - Interarch Buildings

A roof over your head is one of the biggest aspirations of most people. However, the roof has evolved from being a mere shelter to much more, especially in the case of real estate and industrial applications. Today, the roof is a crucial aspect of any construction; and plays a multi-utility role. In addition to the roof playing an important role in allowing daylight and natural ventilation, it can also be customized to help in rainwater harvesting and generating solar power. India’s construction boom has had a positive impact on the roofing sector not just in terms of volumes but also in terms of innovation and technology; where Interarch Buildings played a key role in shaping the market.

One of the key factors that have given an immense fillip to advanced roofing and cladding products is the growth of the pre-engineered buildings and the PEB industry. Experts estimate the metal roof and wall systems market at about 800 Crores. In India, the sunrise industries of infrastructure and automobile have provided a major boost to the roofing industry. Asbestos and galvanized steel sheets dominate the traditional market. It is in this scenario that Interarch Buildings introduced technically advanced products that are quick to install, without compromising on quality and aesthetics.

As early as 1992, when the industry was still at a nascent stage, Interarch Buildings pioneered sophisticated and insulated engineered metal roof and wall systems in India under the brand name of TRACDEK®. This roofing system uses zinc-aluminum coated insulated steel as opposed the conventional asbestos roof. The company was already a trailblazer in the pre-engineered steel buildings industry in India: TRACDEK® consolidated Interarch’s leading position. Since then, Interarch has been the leading manufacturer and PEB structure provider in many iconic and prestigious projects.

Interarch’s TRACDEK® metal roofing can be used across wide spectrum of steel structures, from industrial buildings like factories and warehouses; commercial constructions like malls and offices and even residential developments. The TRACDEK® roof system is versatile and lends itself for use as a single roofing system or in conjunction with other advanced multi-layered systems. This enables the company to customize the roof accordingly to specific requirements; and provide optimal thermal and acoustic characteristics. It is available in a ribbed and flat panel finishes enable a variety of different finishes for roofing and cladding. Asbestos, used in conventional roofing consists of carcinogenic material, is of low tensile strength and cracks easily. The TRACDEK® alloy coated roofing excellent atmospheric resistance in a wide range of climates like those in India. Today, TRACDEK® is the roofing of choice for many developers and customers alike.

It is not only in the roofing industry that Interarch has proven its mettle. Thanks to its first mover status in prefabricated steel buildings, Interarch is a respected brand in the field today. With its own manufacturing facilities across four locations, Interarch Buildings is the only leading an end-to-end solution provider of cutting-edge prefabricated metal buildings in India.

The age of pre-engineered buildings

It is the age of convenience. These days’ time is scare and projects needs to be completed within unimaginable deadlines. But, even then no compromise on quality is acceptable. This mixture of immediate deadlines, cutting production costs, increasing profits and maintaining quality has lead to the popularity of pre-engineered buildings (PEB). And, one of the leading PEB building suppliers in India is Interarch Buildings.

Interarch Buildings has been in the business of creating pre-engineered steel buildings for over two decades. They have an extremely skilled and experienced staff that works on everything from the design elements to raw material sourcing. They have been the pioneers in the field of PEB buildings in India and introduced various trends.

There are various factors that have made pre-engineered buildings popular and got various companies interested in the business, speed and cost effectiveness being the two most prominent ones.

One of the primary factors that lend speed to the construction of prefabricated metal buildings is their computerized designs. These designs are easy to formulate and can be easily picked from an already existing database for prefabricated steel buildings. They are also cost effective and are thus, increasingly preferred for commercial steel buildings. Low cost of raw materials, and add to that the cheap maintenance costs. These factors make pre-fabricated structures extremely cost effective. They are also long lasting, which further makes them an extremely profitable venture.

Various big companies worldwide are going in for PEB buildings. One of the most notable examples of pre-engineered buildings used in the commercial space is that of McDonalds. The fast food chain has a set design that is followed across the globe. Their restaurants have the same feel and décor whether one sits down to enjoy a burger in New Delhi or New York. McDonalds has been able to achieve this uniformity and speed in construction because of pre-engineered structures.

Pre-engineered buildings are also very popular as warehouse options for companies. Goods worth lakhs are stored in the warehouses of companies. Thus, it is imperative that these storage units are durable. The materials used in the construction of pre-fabricated buildings make them an extremely durable option. Also, care is taken while construction that no corrosive elements are used.  Pre-engineered structures have gained popularity in both commercial and residential construction and Interarch Buildings has been leading this revolution. But, apart from the art of creating PEB buildings, Interarch also specializes in various other elements of construction. Another notable feather in their cap is false ceilings. These ceilings have become a regular feature in most constructions today and impart an air of elegance to the design.

The strong back-end team of Interarch Buildings and the experience of creating numerous pre-engineered buildings in India have made it a formidable force in the segment. And, with the list of PEB companies in India all set to increase and prosper further, there is a lot that other PEB manufactures can learn from the works of Interarch. It is after all an industry that is making millions for its promoters.

Building trust on foundations of steel

Pre-engineered buildings are portions of a building that are built in the factory, and ultimately assembled to build an edifice. The parts, which are assembled prior to the final on-site assembly, are referred to as prefabricated, and steel is the most commonly used component in a PEB structure. Prefabricated metal buildings offer the benefits of being less costly than traditional masonry construction, flexibility of design, durability and more environmentally friendly. In India, the technology was first introduced by top PEB structure manufacturer, Interarch Building products Pvt. Ltd. in a market that was still unorganized and dominated by traditional building methods.

Interarch’s prefabricated steel buildings have found widespread application in industries such as hotels, warehouses, factories, aircraft hangars, cold storages, workshops, stadiums, supermarkets, malls and multi-level car parks and even high-rise residential buildings. This is evident from the company’s remarkable list of satisfied client portfolio. The Indira Gandhi International Terminus 3 of the Delhi airport is a case in point.

What makes Interarch prefabricated metal buildings so popular?

Apart from timely delivery and completion of projects, certified project managers and builders and superior quality, Interarch provides state-of-the-art technology with 360-degree solutions customized to client needs.

The steel structures within Interarch’s pre-engineered steel buildings are what impart the metal buildings with their unique qualities of speed and flexibility. This system consists of factory-fabricated steel columns and beam segments that are eventually bolted together at the site of the construction. The columns and beams are pre-fabricated through I-section portions that have an end plate with holes for bolting at both ends. There are five main types of structural components that make up the steel frame of prefabricated metal buildings - tension members, compression members, bending members, combined force members and their connections. Each of these members have their own structural application. The connections join these members together, ensuring they function as one unit, and are what finally bring entire building together.

A special kind of metal, structural steel is used as the construction material for the skeletal steel structures. This structural steel is manufactured in a specific shape or cross section, with certain chemical compositions and mechanical properties. Having pioneered the very concept of PEB in India, Interarch now manufactures the best quality of structural steel systems in their state of the art manufacturing plants in Uttarakhand and Tamil Nadu. An Interarch steel building also offers the added benefits of weather-tight roof and wall coverings with accessories for maintenance-free exteriors.

Interarch Buildings started their operations in India way in 1984, when the industry was still unaware of the advantages of commercial steel buildings. Interarch has been instrumental in playing a crucial role among industry leaders to develop and popularize the PEB technology in the Indian market. The company has successfully completed over 5000 metal building and structures in India, from the planning to the completion stage. Interarch Infrastructure has been recently constituted as a subsidiary of the parent company, to cater to the demand of large projects and heavy steel application.

Nature’s calling, pre-engineered buildings

Technology and innovations are a constant. They are meant to make life better. Also, in today’s world preservation of nature and natural resources is becoming increasingly paramount. Technology here is also expected to make the task of preservation a reality.

In view of these needs, the world of construction has created pre-engineered buildings. The structures are erected using the best available inventory in a fashion that structural and design elements are not compromised. Pre-engineered building (PEB) suppliers accomplish this task with the help of latest manufacturing techniques.
Interarch Buildings is one of the leading PEB structure manufacturers in India. Some of the biggest corporate houses in India, including the likes of Asian Paints and Grasim Industries, have chosen Interarch as their building partner. With over three decades of experience, Interarch has introduced various new concepts in the pre-engineered segment in India. They collaborate with the best in the business and their properties are examples of perfection. Interarch is thus, the market leader in this segment with a huge margin.

Adequate knowledge of structural engineering is crucial while designing a pre-engineered building. The difference between an efficiently designed prefabricated metal building and an inefficient one is shown in costs. Efficiency in design and construction can reduce the weight of a PEB structure and make it lighter in comparison to conventional steel structures. This difference in weight ultimately results in cost reduction. It also makes for efficient use of natural resources and elements that are available in limited supply in nature. Interarch Buildings have appointed the best minds in the business and are able to achieve the desired results.

Another notable feature of commercial steel buildings and other PEB structures is their long lasting nature and low maintenance costs. These buildings are supplied with high quality paint systems for cladding. Also the steel used is selected to suit ambient conditions on site. This increases the durability of the buildings. The lesser the need to replace and discard building components, the healthier is nature. After all, any sort of construction does add to pollution.

PEB structures are more compatible to nature as compared to conventional buildings. There are various reasons for it. The construction of pre-engineered buildings produces less construction waste. This method of construction if properly followed results in reduced production of greenhouse gases. The material used in construction also becomes important. For instance, Interarch Buildings use low volatile organic compound paints for construction. These materials are recyclable and pollution free. Thus, even when these buildings need to be brought down, they do not produce industrial waste. And, most of the accumulated stuff can be recycled. Interarch in fact employs various other methods that help in energy conversation. They use natural ventilation systems. This reduces the heat transfer and keeps the temperature in check, thus, reducing the need for electricity.

All in all, pre-engineered buildings are a boon for the conservation of energy and nature. At the same time, since these structures are cost efficient and long lasting, their demand is increasing many folds. And, this growing demand is being answered by Interarch Buildings, a company that has held the first mover advantage in this sector for long.